Integrated frame high pressure roller mill
High-Efficiency Crushing and Grinding System Solutions

Integrated frame high pressure roller mill

  1 Depending on the properties of the customer& 39;s materials, it is mainly used in various medium-hardness o

Working Principle

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  ◎ Based on the principle of high-pressure material layer crushing, two opposing extrusion rollers, supported by a hydraulic system, apply an extrusion force to the material rolled between the two rollers that is much greater than its compressive strength, thereby achieving efficient ultrafine crushing and grinding.

  ◎ After being milled by high-pressure roller mill, some of the material has reached the required particle size and can be selected in time by screening, air separation and other methods to avoid over-grinding. The particles that have not reached the target particle size are also filled with a large number of microcracks, which greatly improves their grindability and thus can significantly reduce the grinding energy consumption of subsequent processes.

Technological Advantages

  Custom-designed high-pressure roller mill systems for ore processing, tailored to the specific characteristics of each project, offer key advantages including:

  ◎ Based on the ore's strength and grindability, the load-bearing structure and drive system of the high-pressure roller mill are configured to ensure that the high-pressure roller mill can handle the ore with ease.

  ◎ Based on the hardness and abrasiveness of the ore, select a reasonable wear-resistant treatment method for the roller surface to ensure the roller surface life.

  ◎ Select an appropriate grinding fineness based on the mineral phase.

Technical Features

1. Anti-impact material feeding device with deviation correction: a key technology for high efficiency and high output.

◎ The high-pressure roller mill features a unique anti-impact and corrective feeding device that effectively controls the smooth entry of materials into the mill, stabilizes the working roller gap and operating current, and prevents material collapse that could cause the mill to stop. Feed correction is achieved through differential adjustment of multiple feed valve plates, resulting in a balance between the working roller gap, cylinder pressure, and two-roller current. This enables high efficiency across the entire grinding process in both spatial and temporal dimensions.

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2. Safe and reliable hydraulic loading system

◎ The system adopts a dual high-pressure oil source mode with each other as backups, which ensures extremely high reliability. 

◎ The system pressurizes quickly and maintains pressure well, ensuring stable working pressure for the high-pressure roller mill. 

◎ The system employs multiple buffer designs to absorb the impact loads caused by fluctuations in high-pressure roller mill operating conditions, thereby improving the comfort of roller mill operation. 

◎ In case of an emergency, it can quickly release pressure to ensure equipment safety.

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3. Intelligent main control system

  The high-pressure roller mill main control system is the core component for the automated and intelligent management of high-pressure roller mills. This system: 

  ◎ The human-computer interface is user-friendly and easy to operate;

  ◎ One-click start, automatic management;

  ◎ Intelligent optimization of operating parameters;

  ◎ Automatic diagnosis and treatment of common faults.

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4. High-strength frame

  ◎ The rack comes in two forms: modular rack and welded rack. Both adopt a modular design, which is high in strength, rigid, and easy to assemble and disassemble.

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5. Safe and reliable roller system

  ◎ The roller surface can be made of long-life pinned rollers or economical and durable weld overlay rollers.

  ◎ The bearing selection is extensive and has a high strength reserve.

  ◎ The bearing is properly axially positioned and will not experience axial misalignment.

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6. Roller system side tensioning system

  ◎ It adopts a combined frame and side-pull system. The roller system is inspected using a track + maintenance trolley + hoisting system, which greatly simplifies the inspection and maintenance of the roller system of large high-pressure roller mills, saves maintenance time, and reduces maintenance equipment and infrastructure investment.

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Technical Parameters

Specifications and ModelsRoller diameter
mm
Roll width
mm
Through quantity
t/h
Feed particle size
mm
Installed power
kW
HPGM60306003008-1510-202×37
HPGM-120 Series1200500-800170-40020-352×(250-400)
HPGM-140 Series1400500-1000270-63025-352×(400-710)
HPGM-150 Series1500800-1000550-80025-352×(500-850)
HPGM-160 Series16001000-1400760-120030-352×(710-1250)
HPGM-180 Series18001000-1600700-170030-402×(800-1600)
HPGM-200 Series20001200-1800950-200030-502×(1000-2200)
HPGM-220 Series22001400-18001200-240030-502×(1000-2500)
HPGM-240 Series24001400-18001500-260030-602×(1600-3000)
HPGM-260 Series26001600-20002800-400030-602×(2500-4000)
HPGM-300 Series30001600-20004400-560030-702×(4000-5600)


Specifications and ModelsRoller diameter
mm
Roll width
mm
Through quantity
t/h
Maximum feed particle size
mm
Main motor power
kW
HCGM120 Series1200500-800200-400≤ 302×(250-400)
HCGM150 Series1500600-1200400-900≤ 352×(450-900)
HCGM170 Series1700700-1400650-1300≤ 402×(630-1250)
HCGM200 Series2000800-1600900-2300≤ 502×(1000-2240)
HCGM240 Series24001000-17002000-4000≤ 602×(1800-3150)
HCGM260 Series26001200-18002700-5000≤ 652×(2500-4000)
HCGM300 Series30001400-22004300-7200≤ 752×(3550-6300)

Application Cases