◎ Three-compartment dual magnetic clamp for adding steel balls of various sizes;
◎ Timed and quantitative ball addition with an accuracy of ±0.5% to match grinding process requirements, avoiding over- or under-addition;
◎ Strong magnetic adsorption prevents steel balls from getting stuck, and dual weighing calculates ball consumption;
◎ Remote viewing, parameter modification, and integration with central control enable efficient remote management.
◎Increased Production Efficiency
Automatic steel ball feeding equipment can automatically replenish steel balls according to grinding needs, ensuring the ball mill is always in optimal working condition, thereby improving grinding efficiency and reducing downtime.
◎Stable Product Quality
With automated steel ball management, the ball mill can more stably control the particle size distribution of the final product, ensuring consistent quality of the produced mineral powder.
◎Reduced Labor Costs and Labor Intensity
The use of automated equipment reduces reliance on manual operation, lowers worker labor intensity, reduces labor costs, and reduces potential human errors during operation.
◎Real-time Monitoring and Data Analysis
Intelligent ball feeding machines are typically equipped with monitoring and data analysis functions, capable of recording steel ball usage in real time.
These data can be used to optimize production processes, further improving production efficiency and product quality.
◎ Extending the service life of the ball mill
By rationally replenishing and distributing steel balls, wear caused by uneven distribution of steel balls is reduced, thereby extending the service life of the ball mill liner and other vulnerable parts, and reducing equipment maintenance frequency and downtime.
◎ Utilizes a track-mounted intelligent overhead crane robotic arm mode.
◎ Equipped with Φ160 electromagnets, each set of 3 can pick up 10-15KG steel balls. Each electromagnet has a weighing module above it, allowing for individual calculation of the ball volume picked up each time.
◎ Allows for time-segmented, quantitative ball addition.
◎ Ball addition can be based on the ore feed rate, automatically added according to the ball consumption ratio per ton of ore, or adjusted according to the ball mill's power.
◎ Ball addition accuracy: ±1%.
◎ Records ball addition workload: daily, monthly, yearly, total, and shift data, generating data in an electronic spreadsheet and sending it to the central control system.
◎ Equipped with dual robotic arms, one in operation and one on standby, featuring self-diagnosis of robotic arm malfunctions and automatic activation of the standby robotic arm when conditions permit.
◎ With network connectivity, it supports remote monitoring. Users can view the ball-adding machine status, modify ball-adding parameters, and receive abnormal equipment information or fault alarms via a mobile app or WeChat mini-program.
◎ It features remote communication capabilities, enabling ball-adding data sharing and configuration integration with the central control system.
◎ Parameter setting and retrieval utilize a high-reliability touchscreen display. All parameters are configurable, including output display and zeroing settings.
◎ The touchscreen indicates the specific location of the fault.
| Parameter Category | HJQ-JI-3- | HJQ-JI-6- | HJQ-JI-10- |
|---|---|---|---|
| Ball Storage Capacity (t) | 3 | 6 | 10 |
| Steel Ball Diameter (mm) | 40-120 | 40-120 | 40-120 |
| Overall Dimensions (mm) | 2000x1200x1900 | 2000x1200x1900 | 2200x1600x2000 |
| Total Power (kW) | 3.5 | 3.5 | 3.5 |
| Total Weight (Kg) | 1670 | 1670 | 1930 |
| Metering Method | Counting / Weighing | Counting / Weighing | Counting / Weighing |
| Gripping Mechanism | Claw | Claw | Claw |
| Control System | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen |
| Operating Temperature (°C) | -20~50 | -20~50 | -20~50 |
| Parameter Category | HJQ-CII-6 | HJQ-CII-10 | HJQ-CII-20 |
|---|---|---|---|
| Ball Storage Capacity (t) | 6 | 10 | 20 |
| Steel Ball Diameter (mm) | 30-120 | 30-120 | 30-120 |
| Overall Dimensions (mm) | 3500x2300x1500 | 3500x2300x1800 | 4500x2300x2000 |
| Total Power (kW) | 6.5 | 6.5 | 7.5 |
| Total Weight (Kg) | 2000 | 2200 | 2500 |
| Metering Method | Weighing | Weighing | Weighing |
| Gripping Mechanism | Robot Arm + Magnetic Adhesion | Robot Arm + Magnetic Adhesion | Robot Arm + Magnetic Adhesion |
| Control System | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen |
| Operating Temperature (°C) | -20~50 | -20~50 | -20~50 |