Intelligent Gantry Magnetic Suction Ball Adder
Intelligent Automation System Solutions for Mining

Intelligent Gantry Magnetic Suction Ball Adder

Working Principle

◎ Ball feeding efficiency reaches 3-5 tons/hour, more than 3 times faster than manual operation

◎ Optional AI algorithm to intelligently adjust the ball feeding strategy based on mill current, sound, and other parameters

◎ Unmanned operation, fully enclosed operation, reducing safety hazards

Technological Advantages

◎ Improve production efficiency

The automatic steel ball replenishment device can supplement steel balls based on grinding requirements, ensuring the ball mill remains in optimal working condition, thereby improving grinding efficiency and reducing downtime.

◎ Stabilize product quality

With the automated management of steel balls, the ball mill can more stably control the particle size distribution of the final product, ensuring consistent quality of the mineral powder produced.

◎ Reduce labor costs and decrease labor intensity

By utilizing automated equipment, reliance on manual operations is reduced, which decreases workers' labor intensity, lowers labor costs, and minimizes potential human errors during the operation process.

◎ Real-time monitoring and data analysis

The intelligent ball replenishing machine is typically equipped with monitoring and data analysis functions, enabling real-time recording of steel ball usage. These data can be utilized to optimize production processes, further enhancing production efficiency and product quality.

◎ Extend the service life of the ball mill

By properly replenishing and distributing the steel balls, wear caused by uneven distribution is reduced, thereby extending the service life of the ball mill liners and other wear-prone components, and decreasing the frequency of equipment maintenance and downtime.

Technical Features

◎ Use the intelligent gantry crane mode for rail trusses.

◎ Equipped with Φ160 electromagnets, each set includes 3 units capable of lifting 10-15KG steel balls. A weighing module is installed above each electromagnet to individually measure the weight of each lifted ball.

◎ The ball charging can be done in quantifiable time segments.

◎ The ball charging amount can be adjusted based on the feed rate, automatically added according to the ore-to-ball consumption ratio, or determined by the power capacity of the ball mill.

◎ Ball charging accuracy: ±1%.

◎ Recordable ball loading workload: daily, monthly, yearly, total, and shift-based, with data storage to generate electronic spreadsheets and transmit to the central control system.

◎ Equipped with dual mechanical arms, one operational and one standby, featuring self-diagnosis for mechanical arm failures and the capability to automatically activate the standby arm under certain conditions.

◎ With network connectivity, it supports remote monitoring, allowing users to check the ball feeder status, modify ball feeding parameters, and receive alerts for abnormal device information or fault alarms via mobile apps or WeChat mini-programs.

◎ Equipped with remote communication capabilities, ball data sharing, and configurable integration with the central control system.

◎ The parameter setting and extraction are performed using a high-reliability touch screen display, with all parameters adjustable, including production display and zero-reset settings.

◎ The touchscreen will indicate the specific fault location.

Technical Parameters

Parameter CategoryHJQ-JI-3-HJQ-JI-6-HJQ-JI-10-
Ball Storage Capacity (t)3610
Steel Ball Diameter (mm)40-12040-12040-120
Overall Dimensions (mm)2000x1200x19002000x1200x19002200x1600x2000
Total Power (kW)3.53.53.5
Total Weight (Kg)167016701930
Metering MethodCounting / WeighingCounting / WeighingCounting / Weighing
Gripping MechanismClawClawClaw
Control SystemPLC + Touch ScreenPLC + Touch ScreenPLC + Touch Screen
Operating Temperature (°C)-20~50-20~50-20~50

 

Parameter CategoryHJQ-CII-6HJQ-CII-10HJQ-CII-20
Ball Storage Capacity (t)61020
Steel Ball Diameter (mm)30-12030-12030-120
Overall Dimensions (mm)3500x2300x15003500x2300x18004500x2300x2000
Total Power (kW)6.56.57.5
Total Weight (Kg)200022002500
Metering MethodWeighingWeighingWeighing
Gripping MechanismRobot Arm + Magnetic AdhesionRobot Arm + Magnetic AdhesionRobot Arm + Magnetic Adhesion
Control SystemPLC + Touch ScreenPLC + Touch ScreenPLC + Touch Screen
Operating Temperature (°C)-20~50-20~50-20~50

Application Cases

刚果斗提式智能加球机
甘肃智能加球机
宁德某厂加球机
四川攀枝花智能加球机